PROJECT SUPPORT &
QUALITY MANAGEMENT
WELDING INSPECTION
& SUPERVISION
WELDING PROCEDURE
RESEARCH & DEVELOPMENT
INSPECTION PLANNING
& CO-ORDINATING
WELDER TRAINING /
QUALIFICATION / CERTIFICATION
OTHER INSPECTION
SERVICES
PROJECT SUPPORT &
QUALITY MANAGEMENT
WELDING INSPECTION
& SUPERVISION
WELDING PROCEDURE
RESEARCH & DEVELOPMENT
INSPECTION PLANNING
& CO-ORDINATING
WELDER TRAINING /
QUALIFICATION / CERTIFICATION
OTHER INSPECTION
SERVICES
TECHNICAL SERVICES
Proweld Training & Inspection, founded in 2009, are specialists in all aspects of material joining and related
processes. Proweld's core business provides technical solutions to many of our customer in the Mining, Oil
& Gas, and Heavy Engineering sectors. Proweld is experienced and well-credentialed, and draws on a team
of professionals with National and International qualifications and experience to provide our customers with
the technical support required.
Welding Inspection & Supervision
Proweld offers a variety of inspection services to its clients. So whether you are an asset owner, engineer,
design, constructor contractor or a fabrication company, Proweld can assist you meet your projects quality
objectives by undertaking inspection activities on your behalf. We service the Construction, Mining, Power
Generation, Petroleum, and Chemical.
So what is welding inspection and why is it important:
Welding inspection can mean different things to different people. There are Australian standards and
controlling documents on qualifications of inspection personnel. These standards and documents list
functions from contract / drawing review to preparation for dispatch as tasks of a welding inspector.
So welding inspection is more than visually examining a weld to ensure it conforms to the standard with
regard to weld discontinuities and AS1554-2011 states that ‘Prior to and during welding, the welding
inspector shall inspect the set-up of work and ensure that – welds are in accordance with drawings,
welding is carried out on specified equipment, correct procedures are maintained and work is performed
in accordance with the standard
Typically Welding Inspection is controlled by an Inspection and Test Plan. Welding Inspection can include
drawing review, material control, material cutting and shaping, process and operator qualification, material
welding, production process control, dimensional control, NDT coordination, PWHT verification through to
coating, dispatch,bolting procedures and preparation of manufacturing documentation (MDR’s).
A welding inspector is a bit like a police officer that enforces the law, often not too popular. A welding
inspector operates as the judicial representative of an organization, whether it be a purchaser, manufacturer,
insurance company or regulatory authority like government.
The inspector has the role of examining welds and ensuring all aspects meet the acceptance criteria which
is often a mix of Australian standards and purchasers specifications.
The inspector has to interpret the contract document, codes and specifications and apply the intent of the
document to construction. Highest quality is the goal, but production cost, time lines are tempering factors.
Delays must be avoided at all costs.
A welding Inspector is someone who should have
•
Excellent communications skills
•
Good technical knowledge
•
Professional attitude
They must be able to understand
•
The when, how and why of welding inspection?
•
A welding inspector is your eyes and ears on the production floor.
Why use Inspection:
The same reason we have police. The answer lies in the metaphorical statement. "When the cats away the
mice will play".
This suggests while no one is watching what is coming out at the end of the production line, there is no
accountability and operators produce what they think is acceptable, and after all if no issues are detected
there is no problem, right, well maybe, maybe no one is looking.
But while the cat watches the mice, they are on their toes as they know that someone is monitoring their
quality. All it takes is a few components to get rejected due to non conformance and the bar is suddenly
raised and they understand that if it is not good enough it goes back to them for repair. We monitor your
workshop output identifying issues, defects and marking them for repair, the operators know someone is
watching.
Imagine a life without police on our roads, imagine the amount of people speeding, driving under the influence,
etc. Same goes for some manufacturing workers, if they are not watched or monitored they think they can slap
it together and get away with it!
Of course all of this can be avoided or reduced if you are successful in developing a workplace culture that
promotes excellence and pride in workmanship.
So what can we offer?
Full time welding quality control or scheduled random site visits to evaluate weld quality at various stages of
construction.
Our inspection service to you will consist of confirming that all welders are using qualified WPSs and hold valid
qualifications, assuring the proper weld consumables are used, that welding consumables are stored as per
manufacturers recommendations, that there is no damage to components through handling and transport,
proper torque values at bolted connections are met, weld details as stated in drawings are duplicated in the field,
completed welds are the required size and length, and that welds conform to the acceptance criteria.
Additionally we can verify dimensions of components to ensure that components are built as specified.
So whether it is
•
Visual inspection or more detailed review.
•
Site representative and surveillance
Let Proweld help you achieve your projects quality needs.
Submit your CV to Proweld Training
& Inspection: